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Aerial Lifts Safety Tips

Electrical Safety

Experience Modification Rating

Forklift Safety Checklist

Portable Ladder Safety Tips

RECORDKEEPING  It's new, it's improved and it's easier

Tips for Safe Winter Driving

 

 

 

Aerial Lifts Safety Tips


Aerial lifts include boom-supported aerial platforms, such as cherry pickers or bucket trucks. The major causes of fatalities are falls, electrocutions, and collapses or tip overs.

 
Safe Work Practices
  • Ensure that workers who operate aerial lifts are properly trained in the safe use of the equipment.
  • Maintain and operate elevating work platforms in accordance with the manufacturer's instructions.
  • Never override hydraulic, mechanical, or electrical safety devices.
  • Never move the equipment with workers in an elevated platform unless this is permitted by the manufacturer.
  • Do not allow workers to position themselves between overhead hazards, such as joists and beams, and the rails of the basket. Movement of the lift could crush the worker(s).
  • Maintain a minimum clearance of at least 10 feet, or 3 meters, away from the nearest overhead lines.
  • Always treat powerlines, wires and other conductors as energized, even if they are down or appear to be insulated.
  • Use a body harness or restraining belt with a lanyard attached to the boom or basket to prevent the worker(s) from being ejected or pulled from the basket.
  • Set the brakes, and use wheel chocks when on an incline.
  • Use outriggers, if provided.
  • Do not exceed the load limits of the equipment. Allow for the combined weight of the worker, tools, and materials.

 

Electrical Safety

Electrical hazards can cause burns, shocks and electrocution (death).

 
Safety Tips
  • Assume that all overhead wires are energized at lethal voltages. Never assume that a wire is safe to touch even if it is down or appears to be insulated.
  • Never touch a fallen overhead power line. Call the electric utility company to report fallen electrical lines.
  • Stay at least 10 feet (3 meters) away from overhead wires during cleanup and other activities. If working at heights or handling long objects, survey the area before starting work for the presence of overhead wires.
  • If an overhead wire falls across your vehicle while you are driving, stay inside the vehicle and continue to drive away from the line. If the engine stalls, do not leave your vehicle. Warn people not to touch the vehicle or the wire. Call or ask someone to call the local electric utility company and emergency services.
  • Never operate electrical equipment while you are standing in water.
  • Never repair electrical cords or equipment unless qualified and authorized.
  • Have a qualified electrician inspect electrical equipment that has gotten wet before energizing it.
  • If working in damp locations, inspect electric cords and equipment to ensure that they are in good condition and free of defects, and use a ground-fault circuit interrupter (GFCI).
  • Always use caution when working near electricity.

 

 

Experience Modification Rating

Understanding your experience modification rating and monitoring it regularly is paramount to reducing your Workers’ Compensation costs. It is also an excellent measure of how your loss prevention and control practices stack up to others in your industry.

Companies who effectively manage their Safety Programs not only understand how this works but also have assigned someone to monitor this on a regular basis. It has a direct correlation to how much you pay in Workers’ Compensation Premiums.

What is an Experience Modification Rating?

The Experience Modification Rating compares your workers’ compensation claims experience to other employers of similar size operating in the same type of business. Most employers who have an annual premium in excess of $3,000 will receive an Experience Modification Rating.

Your Experience Modification Rating is calculated by the National Council on Compensation Insurance (NCCI) or in some states an independent agency. Your independent insurance agent can advise you where yours is calculated.

How Is Workers Compensation Experience Rating Administered?

All insurance companies provide their reported losses and payrolls in a common format and at scheduled times to a licensed statistical agent such as the National Council on Compensation or The North Carolina Rate Bureau. This allows for all the losses and payrolls of a business to be used in the experience rating process, even if different insurers provided coverage during the experience rating period. Experience modifications are calculated by the approved rating organization and delivered to the insurer of each business.

What Time Period is Used in Workers Compensation Experience Rating?

The experience period is usually three full policy years, ending one year prior to the effective date of the modification. To illustrate, a modification effective January 1, 2005 uses payrolls and losses for the policies effective January 1, 2001; January 1, 2002; and January 1, 2003. The length of the experience rating period may be as little as one year or as great as three years and nine months, depending on how long the insured has been in business and whether policies have been issued for a coverage period different than a full year.

How Does the Experience Rating Formula Work?

The experience rating modification is affected by small losses more than by large ones because small losses are more frequent and predictable than large losses. The portions of all losses that are less than $5000, which are termed “primary losses”, have the greatest influence in determining the experience modification. Losses in excess of $5,000 are capped at levels that vary by state. To illustrate, single claimant losses in North Carolina were capped at $131,000 and multi-claim accidents were capped at $262,000 in April 2004. The amounts of each loss over $5,000 and below the cap are termed “ratable excess losses” and given increasing importance in experience rating for larger employers based on the level of their expected losses.

What Is the Best Way for an Employer to Favorably Influence an Experience Modification Factor?

Remember that losses remain in the experience rating formula for three years and that the experience modification is influenced more by small frequent losses than by large, infrequent ones. Thus, the short answer is to implement and sustain a comprehensive workplace safety program. Effective self-inspection program and accident investigation programs are particularly pertinent to managing claim frequency. Key Risk’s Loss Control professionals are available to help employers to establish these programs.

It is also advisable to not use subcontractors that do not have their own workers compensation insurance. Losses developed from uninsured subcontractors’ work are reported as experience of the primary contractor or principal

How Does Experience Rating Apply to an Employer With Exposures in Multiple States?

The National Council on Compensation Insurance administers an interstate experience rating plan. All jurisdictions are included except for California, Delaware, Michigan, New Jersey and Pennsylvania. To qualify, an employer must be subject to intrastate experience rating in at least one jurisdiction and have premiums in another jurisdiction that is included in the interstate plan.

Where do I find my Experience Modification Rating?

Typically you will receive an Experience Modification Rating Sheet each year prior to your policy renewal date. If you are unclear of your companies current Experience Modification Rating your insurance agent can help you locate this. Your Experience Modification Rating is also listed on the declarations pages of your workers’ compensation policy.

How do I learn more about the Experience Modification Rating Formula?

The National Council on Compensation Insurance (NCCI) has published a booklet entitled “ABCs of Experience Rating”. It is available on their website at www.ncci.com. This brochure explains the experience rating plan in greater detail. Many states that use independent agencies to calculate the experience modification also have prepared brochures to explain the Experience Modification Rating Process.

 

 

Forklifts

 


Hazard: About 100 employees are killed and 95,000 injured every year while operating forklifts in all industries. Forklift turnovers account for a significant percentage of these fatalities.

Solutions:
  • Train, evaluate and certify all operators to ensure that they can operate forklifts safely;
  • Do not allow anyone under 18 years old to operate a forklift;
  • Properly maintain haulage equipment, including tires;
  • Before using a forklift, examine it for hazardous conditions which would make it unsafe to operate;
  • Follow safe procedures for picking up, putting down and stacking loads;
  • Drive safely, never exceeding 5 mph and slow down in congested areas or those with slippery surfaces;
  • Ensure that the operator wears a seatbelt installed by the manufacturer;
  • Never drive up to a person standing in front of a fixed object such as a wall or stacked materials;
  • Prohibit stunt driving and horseplay;
  • Do not handle loads that are heavier than the weight capacity of the forklift;
  • Remove unsafe or defective trucks from service until the defect is properly repaired;
  • Maintain sufficiently safe clearances for aisles and at loading docks or passages where forklifts are used;
  • Ensure adequate ventilation either by opened doors/windows or using a ventilation system to provide enough fresh air to keep concentrations of noxious gases from engine exhaust below acceptable limits;
  • Provide covers and/or guardrails to protect workers from the hazards of open pits, tanks, vats and ditches;
  • Train employees on the hazards associated with the combustion byproducts of forklift operation, such as carbon monoxide.

 


p Powered industrial trucks (forklifts) meet the design and construction requirements established in American National Standard for Powered Industrial Trucks, Part II ANSI B56.1-1969.

p Written approval from the truck manufacturer has been obtained for any modifications or additions that affect the capacity and safe operation of the vehicle.

p Capacity, operation and maintenance instruction plates, tags or decals are changed to specify any modifications or additions to the vehicle.

p Nameplates and markings are in place and maintained in a legible condition.

p Forklifts that are used in hazardous locations are appropriately marked/approved for such use.

p Battery charging is conducted only in designated areas.

p Appropriate facilities are provided for flushing and neutralizing spilled electrolytes, for fire extinguishing, for protecting charging apparatus from damage by trucks and for adequate ventilation to disperse fumes from gassing batteries.

p Conveyors, overhead hoists or equivalent materials handling equipment are provided for handling batteries.

p Reinstalled batteries are properly positioned and secured.

p Carboy tilters or siphons are used for handling electrolytes.

p Forklifts are properly positioned and brakes applied before workers start to change or charge batteries.

p Vent caps are properly functioning.

p Precautions are taken to prevent smoking, open flames, sparks or electric arcs in battery charging areas and during storage/changing of propane fuel tanks.

p Tools and other metallic objects are kept away from the top of uncovered batteries.

p Concentrations of noxious gases and fumes are kept below acceptable levels.

p Forklift operators are competent to operate a vehicle safely as demonstrated by successful completion of training and evaluation conducted and certified by persons with the knowledge, training and experience to train operators and evaluate their performance.

p The training program content includes all truck-related topics, workplace related topics and the requirements of 29 CFR 1910.178 for safe truck operation.

p Refresher training and evaluation is conducted whenever an operator has been observed operating the vehicle in an unsafe manner or has been involved in an accident or a near-miss incident.

p Refresher training and evaluation is conducted whenever an operator is assigned to drive a different type of truck or whenever a condition in the workplace changes in a manner that could affect safe operation of the truck.

p Evaluations of each operator's performance are conducted at least once every three years.

p Load engaging means are fully lowered, with controls neutralized, power shut off and brakes set when a forklift is left unattended.

p Operators maintain a safe distance from the edge of ramps or platforms while using forklifts on any elevated dock, platform or freight car.

p There is sufficient headroom for the forklift and operator under overhead installations, lights, pipes, sprinkler systems, etc.

p Overhead guards are provided in good condition to protect forklift operators from falling objects.

p Operators observe all traffic regulations, including authorized plant speed limits.

p Drivers are required to look in the direction of and keep a clear view of the path of travel.

p Operators run their trucks at a speed that will permit the vehicle to stop in a safe manner.

p Dock boards (bridge plates) are properly secured when loading or unloading from dock to truck.

p Stunt driving and horseplay are prohibited.

p All loads are stable, safely arranged and fit within the rated capacity of the truck.

p Operators fill fuel tanks only when the engine is not running.

p Replacement parts of trucks are equivalent in terms of safety with those used in the original design.

p Trucks are examined for safety before being placed into service and unsafe or defective trucks are removed from service.

 

 

 

Portable Ladder Safety Tips

Falls from portable ladders (step, straight, combination and extension) are one of the leading causes of occupational fatalities and injuries.
  • Read and follow all labels/markings on the ladder.
  • Avoid electrical hazards! – Look for overhead power lines before handling a ladder. Avoid using a metal ladder near power lines or exposed energized electrical equipment.
  • Always inspect the ladder prior to using it. If the ladder is damaged, it must be removed from service and tagged until repaired or discarded.
  • Do not use a self-supporting ladder (e.g., step ladder) as a single ladder or in a partially closed position.
  • Do not use the top step/rung of a ladder as a step/rung unless it was designed for that purpose. Portable Ladder Safety Tips TM
  • Always maintain a 3-point (two hands and a foot, or two feet and a hand) contact on the ladder when climbing. Keep your body near the middle of the step and always face the ladder while climbing (see diagram).
  • Only use ladders and appropriate accessories (ladder levelers, jacks or hooks) for their designed purposes.
  • Ladders must be free of any slippery material on the rungs, steps or feet.
  • Do not use a self-supporting ladder (e.g., step ladder) as a single ladder or in a partially closed position.
  • Do not use the top step/rung of a ladder as a step/rung unless it was designed for that purpose.
  • Use a ladder only on a stable and level surface, unless it has been secured (top or bottom) to prevent displacement.
  • Do not place a ladder on boxes, barrels or other unstable bases to obtain additional height.
  • Do not move or shift a ladder while a person or equipment is on the ladder.
  • An extension or straight ladder used to access an elevated surface must extend at least 3 feet above the point of support (see diagram). Do not stand on the three top rungs of a straight, single or extension ladder.
  • The proper angle for setting up a ladder is to place its base a quarter of the working length of the ladder from the wall or other vertical surface (see diagram).
  • A ladder placed in any location where it can be displaced by other work activities must be secured to prevent displacement or a barricade must be erected to keep traffic away from the ladder.
  • Be sure that all locks on an extension ladder are properly engaged.
  • Do not exceed the maximum load rating of a ladder. Be aware of the ladder’s load rating and of the weight it is supporting, including the weight of any tools or equipment.


 

RECORDKEEPING It's new, it's improved, and it's easier


Employers now have a new system for tracking workplace injuries and illnesses. OSHA's new recordkeeping log is easier to understand and to use. Written in plain language using a question and answer format, the revised recordkeeping rule answers questions about recording occupational injuries and illnesses and explains how to classify particular cases. Flowcharts and checklists make it easier to follow the recordkeeping requirements.

What has changed?

The new rule:
  • Offers flexibility by letting employers computerize injury and illness records;

     
  • Updates three recordkeeping forms:

     
    • OSHA Form 300 (Log of Work-Related Injuries and Illnesses); simplified and reformatted to fit legal size paper.

       
    • OSHA Form 301 (Injury and Illness Incident Report); includes more data about how the injury or illness occurred.

       
  • OSHA Form 300A (Summary of Work-Related Injuries and Illnesses); separate form created to make it easier to calculate incidence rates;

     
  • Continues to exempt smaller employers (employers with 10 or fewer employees) from most requirements;

     
  • Changes the exemptions for employers in service and retail industries;

     
  • Clarifies the definition of work relationship, limiting the recording of pre-existing cases and adding new exceptions for some categories of injury and illness;

     
  • Includes new definitions of medical treatment, first aid, and restricted work to simplify recording decisions;

     
  • Eliminates different criteria for recording work-related injuries and work-related illnesses; one set of criteria will be used for both;

     
  • Changes the recording of needle stick injuries and tuberculosis;

     
  • Simplifies the counting of days away from work, restricted days and job transfer;

     
  • Improves employee involvement and provides employees and their representatives with access to the information; and

     
  • Protects privacy for injured and ill workers.

     
Simplified, clearer definitions also make it easier for employers to determine which cases must be recorded. Posting an annual summary of workplace injuries and illnesses for a longer period of time improves employee access to information, and as employees learn how to report workplace injuries and illnesses, their involvement and participation increase.

Which recordkeeping requirements apply to me?

Reporting fatalities and catastrophes: All employers covered by the Occupational Safety and Health Act of 1970 (P.L. 91-596) must report to OSHA any workplace incident resulting in a fatality or the in-patient hospitalization of three or more employees within 8 hours. Keeping injury and illness records: If you had 10 or fewer employees during all of the last calendar year or your business is classified in a specific low-hazard retail, service, finance, insurance, or real estate industry, you do not have to keep injury and illness records unless the Bureau of Labor Statistics or OSHA informs you in writing that you must do so.

How can I tell if I am exempt?

OSHA uses the Standard Industrial Classification (SIC) Code to determine which establishments must keep records. You can search for SIC Codes by keywords or by four-digit SIC to retrieve descriptive information of specific SICs in OSHA's online North American Industry Classification System Search, available on OSHA's website at: http://www.osha.gov/oshstats/naics-manual.html. Establishments classified in the following SICs are exempt from most of the recordkeeping requirements, regardless of size:

 
  525 Hardware Stores
542 Meat and Fish Markets
544 Candy, Nut, and Confectionary Stores
545 Dairy Products Stores
546 Retail Bakeries
549 Miscellaneous Food Stores
551 New and Used Car Dealers
552 Used Car Dealers
554 Gasoline Service Stations
557 Motorcycle Dealers
56 Apparel and Accessory Stores
573 Radio, Television, and Computer Stores
58 Eating and Drinking Places
591 Drug Stores and Proprietary Stores
592 Liquor Stores
594 Miscellaneous Shopping Goods Stores
599 Retail Stores, Not Elsewhere Classified
60 Depository Institutions (Banks and Savings Institutions)
61 Nondepository Institutions (Credit Institutions)
62 Security and Commodity Brokers
63 Insurance Carriers
64 Insurance Agents, Brokers, and Services
653 Real Estate Agents and Managers
654 Title Abstract Offices
67 Holding and Other Investment Offices
722 Photographic Studios, Portrait
723 Beauty Shops
724 Barber Shops
725 Shoe Repair and Shoeshine Parlors
726 Funeral Service and Crematories
729 Miscellaneous Personal Services
731 Advertising Services
732 Credit Reporting and Collection Services
733 Mailing, Reproduction, and Stenographic Services
737 Computer and Data Processing Services
738 Miscellaneous Business Services
764 Reupholstery and Furniture Repair
78 Motion Picture
791 Dance Studios, Schools, and Halls
792 Producers, Orchestras, Entertainers
793 Bowling Centers
801 Offices and Clinics of Medical Doctors
802 Offices and Clinics of Dentists
803 Offices of Osteopathic Physicians
804 Offices of Other Health Practitioners
807 Medical and Dental Laboratories
809 Health and Allied Services, Not Elsewhere Classified
81 Legal Services
82 Educational Services (Schools, Colleges, Universities, and Libraries)
832 Individual and Family Services
835 Child Day Care Centers
839 Social Services, Not Elsewhere Classified
841 Museums and Art Galleries
86 Membership Organizations
87 Engineering, Accounting, Research, Management, and Related Services
899 Services, Not Elsewhere Classified

 
What do I have to do if I am not exempt?

Employers not exempt from OSHA's recordkeeping requirements must prepare and maintain records of work-related injuries and illnesses. You need to review Title 29 of the Code of Federal Regulations (CFR) Part 1904-"Recording and Reporting Occupational Injuries and Illnesses," to see exactly which cases to record. * Use the Log of Work-Related Injuries and Illnesses (Form 300) to list injuries and illnesses and track days away from work, restricted, or transferred. * Use the Injury and Illness Report (Form 301) to record supplementary information about recordable cases. You can use a workers' compensation or insurance form, if it contains the same information. * Use the Summary (Form 300A) to show totals for the year in each category. The summary is posted from February 1 to April 30 of each year.

What's so important about recordkeeping?

Recordkeeping is a critical part of an employer's safety and health efforts for several reasons:

 
  • Keeping track of work-related injuries and illnesses can help you prevent them in the future.

     
  • Using injury and illness data helps identify problem areas. The more you know, the better you can identify and correct hazardous workplace conditions.

     
  • You can better administer company safety and health programs with accurate records.

     
  • As employee awareness about injuries, illnesses, and hazards in the workplace improves, workers are more likely to follow safe work practices and report workplace hazards. OSHA compliance officers can rely on the data to help them properly identify and focus on injuries and illnesses in a particular area. The agency also asks about 80,000 establishments each year to report the data directly to OSHA, which uses the information as part of its site-specific inspection targeting program. The Bureau of Labor Statistics (BLS) also uses injury and illness records as the source data for the Annual Survey of Occupational Injuries and Illnesses that shows safety and health trends nationwide and industry wide.
     

 

 

TIPS FOR SAFE WINTER DRIVING

 

The Three P's of Safe Winter Driving:

 

» PREPARE for the trip;   » PROTECT yourself; and   » PREVENT crashes on the road.

» PREPARE

Maintain Your Car: Check battery, tire tread, and windshield wipers, keep your windows clear, put no-freeze fluid in the washer reservoir, and check your antifreeze.

Have On Hand: flashlight, jumper cables, abrasive material (sand, kitty litter, even floor mats), shovel, snow brush and ice scraper, warning devices (like flares) and blankets. For long trips, add food and water, medication and cell phone.

Stopped or Stalled? Stay with your car, don't over exert, put bright markers on antenna or windows and shine dome light, and, if you run your car, clear exhaust pipe and run it just enough to stay warm.

Plan Your Route: Allow plenty of timechristin (check the weather and leave early if necessary), be familiar with the maps/ directions, and let others know your route and arrival time.

Practice Cold Weather Driving!
  • During daylight, rehearse maneuver slowly on the ice or snow in an empty lot
  • Steer into a skid
  • Know what your brakes will do: stomp on antilock brakes, pump non-antilock brakes
  • Stopping distances are longer on watercovered ice and ice
  • Don't idle for a long time with the windows up or in an enclosed space
» PROTECT YOURSELF
  • Buckle up and use child safety seats properly
  • Never place a rear-facing infant seat in front of an air bag
  • Children 12 and under are much safer in the back seat
» PREVENT CRASHES
  • Drugs and alcohol never mix with driving
  • Slow down and increase distances between cars
  • Keep your eyes open for pedestrians walking in the road
  • Avoid fatigue – Get plenty of rest before the trip, stop at least every three hours, and rotate drivers if possible
  • If you are planning to drink, designate a sober driver

 

 

 

 

 

 


 

 

 

 

 

 

 

 

 

 

 

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